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Virtual Maintenance Simulation for Socially Sustainable Serviceability

Published on Jan 1, 2017in Procedia Manufacturing
· DOI :10.1016/j.promfg.2017.07.271
Margherita Peruzzini9
Estimated H-index: 9
(University of Modena and Reggio Emilia),
Fabio Grandi2
Estimated H-index: 2
(University of Modena and Reggio Emilia)
+ 1 AuthorsClaudia Elisabetta Campanella1
Estimated H-index: 1
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Abstract
Abstract In order to achieve more sustainable development processes, industries need not only to improve energy efficiency and reduce costs, but also to increase the operators’ wellbeing to promote social sustainability. In this context, the present research focuses on the definition of a methodology based on human-centred virtual simulation to improve the social sustainability of maintenance tasks by enhancing system design and improving its serviceability. It is based on the operators’ involvement and the analysis of their needs from the early design stages on virtual mock-ups. The methodology proposed merges a protocol analysis for human factors assessment and an immersive virtual simulation where immersive serviceability simulations can be used during design phases. To demonstrate the effectiveness of the proposed method, an industrial use case has been carried out in collaboration with CNH Industrial.
  • References (28)
  • Citations (2)
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References28
Newest
Published on Apr 16, 2017in Computer-aided Design and Applications
Margherita Peruzzini9
Estimated H-index: 9
(University of Modena and Reggio Emilia),
Roberto Raffaeli9
Estimated H-index: 9
(Università degli Studi eCampus),
Marco Mandolini7
Estimated H-index: 7
ABSTRACTSustainability is becoming one of the main drivers of the modern product and system design. However, sustainability assessments are usually carried out at the end of the design process to check the validity of the decisions already taken. As a consequence, when targets are not achieved, numerous time-consuming iteration loops are necessary to optimize the initial solution. The paper merges functional-based and design-to-cost approaches to propose a CAD-based platform able to assess produ...
Published on Jan 1, 2017
Margherita Peruzzini9
Estimated H-index: 9
(University of Modena and Reggio Emilia),
Stefano Carassai1
Estimated H-index: 1
(University of Modena and Reggio Emilia)
+ 1 AuthorsAngelo Oreste Andrisano10
Estimated H-index: 10
(University of Modena and Reggio Emilia)
Analysis of human-related aspects is fundamental to guarantee workers’ wellbeing, which directly limits errors and risks during task execution, increases productivity, and reduces cost [1]. In this context, virtual prototypes and Digital Human Models (DHMs) can be used to simulate and optimize human performances in advance, before the creation of the real machine, plant or facility. The research defines a human-centred methodology and advanced Virtual Reality (VR) technologies to support the des...
Published on Jan 1, 2015in Procedia CIRP
Vanessa Nappi2
Estimated H-index: 2
(USP: University of São Paulo),
Henrique Rozenfeld16
Estimated H-index: 16
(USP: University of São Paulo)
Abstract Sustainability indicators have emerged as a key element in a market where customers are interested in the environmental impacts of the products they consume. Companies are trying to incorporate them into their Performance Measurement System (PMS). However, there is little information available to managers to guide them on the incorporation. Hence, this paper presents the results of an action research carried out to improve the PMS of a Brazilian consumer goods company with the incorpora...
Published on Jan 1, 2015in Procedia CIRP
Elita Amrina5
Estimated H-index: 5
(Andalas University),
Annike Lutfia Vilsi3
Estimated H-index: 3
(Andalas University)
The cement industries are facing challenges to implement sustainable manufacturing into their products and processes. Cement manufacturing has remarked as an intensive consumer of natural raw materials, fossil fuels, energy, and a major source of multiple pollutants. Thus, evaluating the sustainable manufacturing in this industry is become a necessity. This paper proposes a set of Key Performance Indicators (KPIs) for evaluating the sustainable manufacturing believed to be appropriate to the cem...
Published on Jan 1, 2015in Procedia CIRP
Sumit Gupta3
Estimated H-index: 3
(MNIT: Malaviya National Institute of Technology, Jaipur),
G.S. Dangayach17
Estimated H-index: 17
(MNIT: Malaviya National Institute of Technology, Jaipur),
Amit Kumar Singh8
Estimated H-index: 8
(MNIT: Malaviya National Institute of Technology, Jaipur)
Abstract In the present era, there is an urgent need to make all industrial products sustainable for reduce environmental impact in the Production and consumption. Sustainable manufacturing is becoming crucial for businesses more than ever before. In this context, The key determinants of sustainable Product Design and manufacturing (SPDM) has been examined in the form of Environmental, Economical and Social factors in the Indian manufacturing organisations which provides the basis of SPDM for In...
Margherita Peruzzini9
Estimated H-index: 9
(Marche Polytechnic University),
Michele Germani14
Estimated H-index: 14
(Marche Polytechnic University)
Recently, numerous manufacturing companies are moving from product to services to create new business opportunities and to increase the product value. At the same time, sustainability is a crucial aspect for industry. In this context, the research challenge is defining a structured methodology to support the design for sustainability of product-service systems (PSS). While product sustainability has been investigated during the last decades and can be assessed by several tools, sustainability of...
Published on Jan 1, 2014in International Journal of Industrial Ergonomics 1.57
Ann-Christine Falck10
Estimated H-index: 10
(Chalmers University of Technology),
Mikael Rosenqvist5
Estimated H-index: 5
(Chalmers University of Technology)
In product development there are many design requirements to meet and often tough project budgets to keep. Requirements that are considered not profitable will often be neglected, which affects assembly ergonomics. The objective of this study was to develop a calculation model for application in practice that enables calculation of costs of poor assembly quality related to assembly ergonomic conditions. The model is meant to be used by engineers and stakeholders in the design or redesign of manu...
Margherita Peruzzini9
Estimated H-index: 9
,
Andrea Luzi2
Estimated H-index: 2
,
Eugenia Marilungo6
Estimated H-index: 6
Nowadays, companies need to develop sustainable solutions to be competitive and to respect international standards. It means producing products compliant to target costs, impacts and risks, as well as exploiting sustainable processes. This is particularly challenging for those processes requiring a large consumption of energy, which have high environmental and economic impacts. In this paper the industrial process of plastic material extrusion is considered and analysed. Indeed, it is a highly e...
Published on Jul 1, 2011in International Journal of Life Cycle Assessment 4.87
Antonio Dobon5
Estimated H-index: 5
,
Pilar Cordero2
Estimated H-index: 2
+ 5 AuthorsMercedes Hortal7
Estimated H-index: 7
Purpose This paper is the second part of a two-paper series dealing with the sustainability evaluation of a new communicative packaging concept. The communicative packaging concept includes a device that allows changing the expiry date of the product as function of temperature during transport and storage: a flexible best-before-date (FBBD). Such device was analysed in a consumer unit consisting of a nanoclay-based polylactic acid tray filled with pork chops.
Published on Jan 1, 2011in Journal of human ergology
Mohd Norhafiz Abd Rahman2
Estimated H-index: 2
(UTHM: Universiti Tun Hussein Onn Malaysia),
Mat Rebi Abdul Rani6
Estimated H-index: 6
(UTM: Universiti Teknologi Malaysia),
Jafri Mohd Rohani8
Estimated H-index: 8
(UTM: Universiti Teknologi Malaysia)
Cited By2
Newest
Yuxue Jin (Beihang University), Chuan Lv4
Estimated H-index: 4
(Beihang University),
Jie Geng3
Estimated H-index: 3
(Beihang University)
Fabio Grandi2
Estimated H-index: 2
(University of Modena and Reggio Emilia),
Luca Zanni16
Estimated H-index: 16
(University of Modena and Reggio Emilia)
+ 2 AuthorsClaudia Elisabetta Campanella1
Estimated H-index: 1
Published on Jan 1, 2018in Procedia Manufacturing
Margherita Peruzzini9
Estimated H-index: 9
(University of Modena and Reggio Emilia),
Fabio Grandi2
Estimated H-index: 2
(University of Modena and Reggio Emilia)
+ 1 AuthorsClaudia Elisabetta Campanella1
Estimated H-index: 1
Abstract Design for serviceability begins with understanding the customer needs related to availability, reliability, accessibility and visibility, and aims at designing optimized systems where maintenance operations are easy and intuitive in order to reduce the time to repair and service costs. However, service actions are difficult to predict in front of a traditional CAD model. In this context, digital manufacturing tools and virtual simulation technologies can be validly used to create mixed...